Passivation

Passivation is a phenomenon of liquid cathode lithium cells related to the interaction of the metallic lithium anode and the oxyhalide electrolyte. A thin passivation layer forms on the surface of the anode at the instant the electrolyte is introduced into the cell. This layer is important because it protects the anode from reaction while the cell is dormant - resulting in a long shelf-life.

During low rate discharge (5-10 microamps/cm2), the lithium ions that allow the cell to operate can migrate through the passivation layer. As the rate of discharge increases (0.1-1.0 milliamp/cm2), so does the porosity of the passivation layer, allowing greater ion flow and higher power output. This change in the structure of the passivation layer is illustrated in the diagram below.

Under normal conditions, the thin passivation layer does not degrade cell performance. When the layer grows too thick, however, discharge performance may be affected. The growth of the passivation layer is influenced greatly by storage conditions. Long storage periods and/or high storage temperatures will cause the passivation layer to grow thicker. A passivated cell may exhibit voltage delay, which is the time lag that occurs between the application of a load on the cell and the voltage response. As the passivation layer thickens, the voltage delay becomes more severe. Eventually though, the voltage of a passivated cell will rise to a level equivalent to the load voltage of an unpassivated cell.

Adjusting storage conditions to reduce the likelihood of passivation is the best way to reduce voltage delay problems. However, there are several effective methods for dealing with excessive passivation when storage conditions cannot be controlled. The layer can be kept from growing too thick by maintaining a light load on the cell during storage. Alternatively, a high load, placed on the cell at regular intervals during storage, or just prior to the anticipated start-up of the cell, can be used to disrupt the passivation layer and restore normal performance. Both of these methods will have an impact on the capacity of the cell. In particular, a low rate discharge tends to increase the normal self-discharge reaction of the cell and reduce the available capacity.

Electrochem utilized additives in many of its cell chemistries to minimize passivation formation and enhance restart performance. Under most operating conditions, depassivation of an Electrochem cell is unnecessary. However, under some more severe conditions (such as high temperature storage) it may be beneficial to depassivate a cell. For the most effective depassivation, Electrochem generally recommends discharging a cell at the specified maximum continuous discharge rate. The table below shows the maximum discharge current and recommended depassivation load for several Electrochem cells commonly used in the applications we serve.

passivation representation
Cell Type Part Number Depassivation Load(single cell)
BCX AA 3B0064 30 ohm
BCX C 3B0070 6 ohm
BCX D 3B0075 3 ohm
BCX DD 3B0076 1 ohm
CSC AA 3B0024 20 ohm
CSC C 3B0030 3 ohm
CSC D 3B0035 2 ohm
CSC DD 3B0036 1 ohm
PMX AA 3B1065 20 ohm
PMX C 3B3700 6 ohm
PMX CC 3B3000 6 ohm
PMX DD 3B2800 2 ohm
VHT C 3B4800 10 ohm
MWD DD 3B3900 6 ohm
14-24 Bobbin 600 ohm
14-48 Bobbin 300 ohm
14-50 Bobbin 300 ohm
21-100 Bobbin 100 ohm
21-100MR 100 ohm
25-48 Bobbin 150 ohm
25-48MR 100 ohm
25-102 Bobbin 100 ohm
26-44MR 150 ohm
26-48 Bobbin 150 ohm
26-76 Bobbin 100 ohm
26-76MR 100 ohm
26-84MR 100 ohm
26-97MR 100 ohm
26-102 Bobbin 100 ohm
26-102MR 100 ohm
33-60 Bobbin 100 ohm
33-60MR 100 ohm
33-127 Bobbin 100 ohm
33-127MR 100 ohm

Note that the load given in the table will yield close to the rated maximum continuous current for an individual cell. The load should be adjusted accordingly for multi-cell battery packs. A depassivation load should be applied until the cell voltage recovers to a normal level (> 3.0 volts). The duration will depend on the severity of the passivation. Any questions regarding the performance of Electrochem cells should be directed to an Electrochem representative, or to an Electrochem value-added reseller. You may contact us with additional questions at 716-759-5800.